I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. Hi Larry. process that can speed up syrup production by removing a significant Last year, I made about 1 gallon of sap and used 4(!!!) Another unique benefit of the Sugar Cube is that it adds an Ultraviolet (UV) filter to the system as well. 2. Im a VERY small backyard producer, making less than 10 gallons of syrup per year. The other item you listed, 1/4 polyethylene tubing (25 of it) item #814305, model #98584, Is correct, but technically it has an OD of 3/8 and the ID is 1/4. This is the 3rd year of tapping. Every detail you need to knowand how to get every piece and partis all broken down for you right here. Do you want 24 V or 120V near all that water? Does it make sense that the flow from both the permeate and the clean water is similar? Works great. then go bake some maple cookies while they do the hard work. I expected the permeate flow to be really really really low and most would just flow into the water tank. Please consider helping me support sugarmaking education worldwide with every purchase of SoulyRested Swag. Click to share on Facebook (Opens in new window), Click to share on Pinterest (Opens in new window), Click to share on Twitter (Opens in new window), Click to share on LinkedIn (Opens in new window), Click to share on Tumblr (Opens in new window). What I see of it looks like an improvement over mine. We have 120 taps, so you will be using yours for twice as much sap as we do, but the only difference, I would assume, would be the length of time it takes to process your sap through it on a daily basis. Cost then was quite high to buy. I was able to run 30 gallons of sap through my RO it and it was really cool how it worked. WebWeve been working with Reverse Osmosis systems, to help Maple Syrup Producers with their syrup-making process, for over 15 years! We are a very small family operation and your RO works really well. }); Im interested in making an RO machine from the plans you show here. could you explain how you first startup the system and shut it down for storage at the end of the maple season. Have you noticed your syrup having a Different taste when you started using an ros system. Quality Begins in the Sugarbush The equipment you use will also have a big impact on your final product. So we persoanlly choose to boil our sap with propane. If so, I hope you love it. Hi Bob, I just asked Bill. Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). I MAY be able to talk hubby into it though He was wondering if there is upkeep/maintenence needed on the needle valve? I will share your story with Bill (cause hes never on my blog :)). Thanks again for sharing all this info.. Great to hear from you Gordie! Thank you in advance for your time as well as your assistance. This video shows you our DIY reverse osmosis (RO) filter, which cuts our family's costs in LESS THAN HALF when we make maple syrup. Since most backyard sugar makers use wood to boil their syrup, the savings on fuel by cutting your boiling time in half is huge. The authors homemade PVC hangers for collecting syrup. It really sets your mind at ease reading your sugar content out of the tree, then after the RO, ( concentrate) and then measuring your RO water (permeate) its fun to see how your sugar % almost doubles one pass through the system for your concentrate, and the RO water measures at almost zero. There just arent enough hours in the day or trees in the woods to do it all. It works quite well, but we have found that we go through a ton of wood processing maple syrup every year. Cant wait to try it out. Your email address will not be published. Step 4 As soon as the cream is ready, transfer it to a glass jar with a lid. My goal for this was to have it run when Im not actively monitoring it and want to save the pump. Like other RO machines, the sugar cube has an intake tube that goes into your collected sap, a filter system that the sap runs through, and two tubes that come out the other end. I built it exactly like yours so Im a bit confused. Separation by reverse osmosis Up to two-thirds of the water in maple sap can be separated by using reverse osmosis before the boiling process, which will ROd to about 5% then electric skilleted to 21 ounces of 35% for a quart jar. 1. Attached is a pdf of the components you'll need. I have no particular relationship with the suppliers or brands listed, they just happened to be I have no idea what to expect it to look like while running. Surprise your maple-loving family and friends! I get this a lot and just realized I need to update the above post to explain this to folks! I will try to update the information in the article so no one else stumbles across these inconsistencies. Haha. Because here our family has started living a more sustainable life, focused on simple joys. To find me in some otherneck of the woods, just click any (or every!) Yes, Laurent is right, if you JUST want to measure the sugar content of your SAP, you can save money by getting a refractometer that only measures on the lower end of the scale like this one: https://amzn.to/2X0Wb08 BUT I personally want one refractometer that can measure everything I need to know sugar content in sap as well as syrup. lol. The inlet and outlet on the aquatec pump connections supplied by manufacture are 1/4 and the 3/8 tubing doesnt fit into the opening. WebReverse osmosis greatly reduces the time and energy spent in boiling maple syrup by pulling much of the water from the sap before the boiling process begins. The process takes about 30 minutes to transform the syrup into a gorgeous golden, thickened maple cream. Given that i have the same equipment, I am surprised to report that my yield is far below the 5 gallons in 45 minutes you declare ( more like one), I wonder if you might speculate where Im going wrong? Its was 2% to start with. Wow, 3 days of banging my head against a wall trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. The line with the needle valve is the line that carries the ROd sap that then is boiled. It was capable of running raw sap from 2% up to 14% by running it thru multiple times. Thanks again for this post! EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. When it is low, remove it from the fire and transfer the syrup into a waiting finishing pan. I started producing maple syrup as a hobby over 20 years ago. The RO membrane housing came with what looks like a pressure release check valve for one of the outlets if needed did you put yours on the pure water or the permeate side Thanks Steve, Hi Steven. Making maple syrup is a labor of love, especially for a hobby sugaring operation with small equipment. Carrie Williams Howe is an educational leader by day and an aspiring homesteader by night and weekend. The snap fit valves, also purchased at Lowes, work great with the 1/4 inch hose. the system is working flawlessly now. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. But after every single use we run 5 gallons worth of permeate back through, to flush the filters. But for now, our little homemade one gets the job done. Hi, So I basically clicked all the links you provided and bought all the stuff, and ordered the part numbers from Lowes.. I have never run an RO system and am not quite sure how to run it. When that bucket is half full I pull it and start the next bucket. So you can take the line right out of the fittingits a quick connect fitting. We collected over 3000 gals of sap this year in 5 weeks. To test, i just ran tap water through. I flushed the system after each run. 18195 Conc Rd 17, Maxville ON. And finally, whats the function of the clear line filter? Free samples of maple products and maple baked goods will be available. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. Winter storms coming in off the ocean cause such drastic changes in weather fronts that trees gush sap even when temps never dip below freezing. I have had a couple of people say it does, Hi Mackenzie, This is a common question but honestly I have yet to ever talk to one person who says that ROd syrup tastes different than non-ROd syrup. I literally know nothing about this unit aside from what you read here. This article goes over how to use reverse osmosis in a sugaring operation using a few different methods. I hooked it up with the three I have and was getting 1% sugar in my permeate. We set a large can of sap beside our RO. Free samples of maple products and maple baked He wound up making twice as much syrup using almost half the amount of propane: I made 2 gallons of syrup this year, using 2.5 tanks of propane. Maple syrup is produced typically from maple sap concentrated by nanofiltration or reverse osmosis at a moderate Brix level ranging from 6 to 16 Brix followed by heat evaporation. the system is working flawlessly now. By morning I would have 30 40 gallons of sap to boil down. Ill say that getting the right hardware was quite difficult. We saved so much time in not splitting a bunch of extra wood, not having to boil for extended periods of time. You definitely want to build it in series. I am building an RO fashioned after one of my neighbors here in WI. Follow up questions re: cleaning. even read about storing the filters in permeate. so many great questions Katharine! Thank you, Gordie, for letting me know all of this!! . Iam going to build one as per your drawings. This makes me so happy to hear! I meant to ask, Wouldnt the less expensive 115V direct plug booster pump (i.e., not needing a transformer) be a simpler and effective option? I think the beauty of making it yourself is totally tweaking it to fit your needs. Listing HI Michelle, I was spoiled in the last house where we had an RO system hooked up to our water tank that brought it right to my kitchen sink. ), I was wondering if can you drink the permeate. What is the function of the 5 micron filter? Taste and see that theLordis good. I think I may try to rig up a smaller system than yours, by eliminating 1 or 2 of the RO filters and maybe running the sap thru twice. I read somewhere that there are special chemicals for that. I priced your unit in Canada and its around the $650 mark (for 2 filters that is $1300). lol. You can also follow my Maple Syrup pinterest boardright here. So glad youre finding it helpful. It still takes a long time and a lot of fuel to make the syrup, so your RO system sounds like it would help with both. All winter. Click either the item name or the picture for ordering information. You know the ones that that filter out the impurities and leave you with wonderfully pure drinking water? Thanks for your help. Maple syrup is made by boiling maple sap to evaporate most of the water until we are left with 66% sugar. Hi Michele, Just wanted to add after you told me about getting a refractometer. 9. Cleaning Between Batches. End of Season Cleaning and Next Season Start-upCLEANING AFTER USE DURING THE SEASON After you process a batch of sap f Does the lower pressure extend the filter life because the flow is faster across the filter which might help reduce build up? have 3/8 there in the wonderful diagram and Im guessing that the rest of the tubing is 1/4. Yes. Michelle, fyi my issue was a bad membrane. (In fact, youll see below thats exactly what were usingfilters from a water purifying system.). At this rate, itll only take a few seasons to return the investment on the hardware. Open the tops and add additional solution if needed. Hi Michelle. WebTotal 9584 products from sugar free substitute for maple syrup Manufactures & Suppliers I love making syrup, and baking with syrup, and writing about maple syrup, but I do not know how to build something like this awesome Reverse Osmosis set up that we have. You have an awesome informational site. Heat olive oil and butter in large frying pan over high heat. Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! Do you clean the system during the season and if so what do you use? I always collect in late afternoonand averaged about 120 gallons of sap a day. I am excited to get this working and I am determined to figure it out. Thanks so much! if this works I plan on expanding to an additional 5 trees but being only having 6 trees at my disposal expanding is limited. will be compatible for the smaller volume of birch sap you will process. Are you building your own RO for this year? Sadly, yes, you have to filter many other times throughout the whole process. Thanks Bill and Michelle sharing you drawing on a RO system. I wish we had tap-able trees here, but I doubt that oaks are on the list! That top will not spin unless the line is cut. Enjoy your sugar season!! Heres our Reverse Osmosis set up. I just ordered for myself and cant wait to try RO. Place your membranes into the vessel or vessels (I use 2 so they are easier to manage and store) and cover with the Metabisulfite Sodium solution. The mix ratio is 1.1 ounces to 1 gallon of permeate. Our evaporator is heated by a wood fire and it usually takes around 50 gallons of sap to cook down into one gallon of syrup. Im building one but now I see the challenge with the first filter change. How do you clean this system? Weba maple syrup producer records the amount smithsonian jet works instructions pdf/east dorset open water swimming club/ a maple syrup producer records the amount/east dorset open water swimming club/ a maple syrup producer records the amount Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. 6. Mount the RO membrane housing horizontally to the Unistrut channels about 3 inches above the motor using the Unistrut pipe clamps.There are two Youll find the latest designs right here (like the one Im wearing here) . Your land sounds wonderful, and I hope your red maples give you lots of wonderful syrup this year! Remove from frying pan and set aside.4. The smallest ones you can purchase are definitely a costly investment that would take a backyard sugarmaker anywhere from 4-10 years or more to recoop. What pressure do you run at? Never ever occurred to me that an RO system could be used in this manner. That is really clever! Why four membranes? Learn how your comment data is processed. Hi noah. Go here to read the full (ultra fun) legal disclosure about that. What a huge time saver. N ow that I have gone to a small backyard evaporator I plan on building one because I do know what an RO will do for me, I just did not want to lay out th money for even the small ones that most of the Maple company make. Reverse osmosis is a process that can speed up syrup production by removing a significant amount of water from the sap before you put it in your evaporator. We use the 150 gpd filters. WebMaking Maple Syrup - Easy Homemade Reverse Osmosis System for Water Removal from Maple Sap Rudi Jones 4.11K subscribers Subscribe 3.9K views 10 months ago Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. You are very welcome Jill just 4 years ago I was someone like you and needed all the help I could get. Man I wish I could have Bill on video chat! Wisconsin has won every family taste test (blind of course). Just wanted to thank you for the great instructions on building an RO. Hi, love what you have come up with. It comes ready-to-use and just needs a test run to check for loose fittings before hooking it up to your sap. Do not see it in the drawing. Killer Key Lime Pie. Thats a This way I dont have to add another tank. Thanks for sharing your DIY project. If you mean needle valve, its on the permeate side. (We use the 150 gpd filters. Part of the problem here is describing the tubing. Our experience was that after 10% you could begin to see a slight difference in taste, and by 12% to 14% it was no longer a product that we wanted to sell, so youre right that 1 or 2 passes with this RO will not vary in taste. And you can definitely try another pump. Hi Bill, Im not sure Im understanding your question but the 50% is the increase in sugar content. The views expressed by authors on this site are based on their experiences only; Homestead-How To in no way provides any warranty, expressed or implied, toward the content of these articles. We chose 4 membranes cause we read that any more is pointless, but wanted to maximize what we could. That is insane return on my investment!. Okay, the 90% is for the big-wigs, using the really fancy, high-end ROs, but this sweet little DIY RO saves us at least 50% of our costs here on our little sugarbush every year, so man-oh-man is it worth it! WebTito's Homemade Vodka, Fresh Lime Juice, Mango Puree, Fresh Jalapeno Topped with Ginger Beer. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); This site uses Akismet to reduce spam. You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. My primary limitation is sap storage. WebPlace maple syrup and mustard in small bowl and stir with fork to combine. The permeate cleans out the filters. I looked into RO years ago but never realized one could build one. Ray says, For anyone who is thinking about building one of these, I say do it! Thanks for your info. But seriously, you cantry out Prime for totally freefor 30 days. 3. You will need to attach the high pressure Procon pump to your motor.Before you mount the pump, wire the motor for 220V temporarily so you can te As an Amazon Affiliate, we earn commission on qualified purchases. We run it at 60-70 psi, which we regulate with the needle valve. Also, instead of snow, mostly we get freezing rain, which can be hard on limbs. Also, is there something magic about that particular pump? (Bill said youre welcome. its nice for him to know its helping others after it took him 2 years to break down and put it all on paper for me. (Id love to keep it all.) But Im a little slow. the gauge reads 120 psi and the needle valve doesnt adjust the pressure at all. Our maple season can be very short and using your RO cuts boiling time down considerably. I did find this suggestion for the seasonal storage of RO membranes: Storing your membranes in the off season: If I were to put this together this summer to be ready for next harvest, what could I test it with to make sure it is working correctly? I break that down in this post: https://soulyrested.com/2017/04/12/make-maple-syrup-step-step/. Hi Tim. How do you find the pump? It traps all the the sap in the filter doesnt let it through. And, yes, the refractometer is AMAZING! Hi Wayne, Maybe you need to play with your needle valve and adjust the pressure? It seems they both work well, just the way they are plumbed. According to Leader Evaporator, it is a process through which a semi-permeable membrane is used to separate water from salt, sugar, minerals, and other impurities. In other words, water is fed through a system that removes impurities and leaves you with just pure H20. (If you need a giant cookie fixand I do mean giantyoull want this recipe.). One of those tubes produced clean, clear water, and the other produces highly concentrated sap. Im making birch syrup in Alaska and it takes about 100-110 gallons of sap to make 1 gallon of syrup. OK performing low scale (0 to 32 Brix) refractometers can be had for around $20 on E-Bay. Im so glad we could help, Larry. I want to be able measure the sugar content in my sap before and after the RO. I will update the article to explain that! Thats just the one Bill chose. If I use a cheaper RV pump that can get up to 60 PSI would I run into trouble? When were making maple syrup, reverse osmosis also leaves you with pure water, but what it removes is actually what we want to keep highly concentrated sap. I have to run the sap through twice in order to get a good reduction. Tap, Distilled, Reverse Osmosis. About - Build Your Own Reverse Osmosis System For Maple Syrup It would still cost you less than 1/2 the cost of one of those expensive units youve looked at in the past. Remember maple sap is almost pure table sugar / sucrose. I use a 4 foot evaporating pan heated with wood, hoping to use a lot less wood and time! Every evening during the season, when were done RO-ing for the day, we simply run the RO one more cycle, using permeate instead of sap. Its just reversed. It was 1.5 out of tree. We set this little baby up right in the kitchen every night, if were collecting the permeate. The links were particularly useful, and i made good use of them.. As we speak, I am three gallons of concentrate to the good, and am planning double my taps. We live in Northern New York, think near the Canadian border north. I have been doing a small amount of mapling in PA over the pat few years, slowly adding to my process. Im pretty sure sugar maple trees would grow here, but in zone 8, would they make syrup? The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. I just found your post this a.m. after writing Michelle this weekend with the same issues. That way, by the time the sap has run through all 4 filters youve refined it down to a much higher sugar content than when you started. I am going to give it a go. And Id love to hear about your alternations if you find great success! 10. . Im retired and a one-man band. You could also reach in and remove large pieces of debris with a slotted spoon. Continue the boiling until one pan of sap/syrup remains. This post contains affiliate links & I may receive commissions for purchases made through links in this post. I just received all the parts today and hope to assemble over the holidays. thank you just goes to show attention to detail is vital.. Hope that helps. While researching, Ive read about some RO systems running at 100 110 PSI, however this system runs around 60. We live in the Deep South. Put them into two separate buckets and voila, you can cut the water content of your sap by up to 50%. Anybody else with similar experiences? After 3 disconnections, the tubing may be scarred and leak. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. Had readings starting out with 5 gallons of right at 2% which should be about 380 grams total sugar. Im curious as to what effect that would have. After running your sap through your RO (you can run it through twice if you want) you want to IMMEDIATELY process it. I just received all the parts recommended ( I went for 4 100GPD filters) and it cost me just under 500$. But I can absolutely answer your second question. Hi Jason, Ill get it. A friend is using this system and says it works great. So happy sugaring and thanks for the simple RO. This kit is indeed awesome! The drawback is that you need 4 needle valves, one for each sap line/canister to create the proper back pressure. (My husband labeled it permiate spelling was never his strong suit. . Suggested uses (non-specific recipe uses): Use birch syrup to enhance sandwiches, using a hearty bread like sourdough or peasant bread makes the experience even better. Funny you think we have a sap house boy wouldnt THAT be nice!? , So interesting!! Im a New England homesteader and the author of Sweet Maple. When ready to boil I run it into Thanks. 3 PVC pipe works well I made 2 40 canisters because they are easier than one long one. (Sorry, bad pun. Me? Michelle, My first time finding your web page and read thru all of your posts. Yet it is perfect. How do you clean the membranes for storage off season? Thanks for all the hard work you do to spread the sweetness! I have completed the building of my RO kit and am awaiting sap season here in minnesota. Volunteers boil it down and the park sells it. Required fields are marked *. Thanks again for the help. That is insane return. But the good news is there are 31 varieties of trees that can be used to make syrup (no one seems to know this so many folks think its sugar maple or nothing) and every single state in the U.S. has at least one native tree that is good for making syrup. I think I figured it out I think actually one of the part numbers you listed isnt correct the 3/8 polyethylene tubing (25 of it) item #879277, model #98634 is too large for that pump. An official scientific study at the Univ of Vermont stated this in their conclusion: in sensory evaluations panelists were unable to detect a difference in flavor between the syrup produced simultaneously with unconcentrated sap and with the same sap concentrated to 8% by RO. Then keep scrolling for a totally unprofessional, hope-you-understand-what-hes-talking-about drawing of Bills design. Well, that is if youre like Bill. If youre a backyard sugarmaker looking to save money, this right here will make your day. Commissions for purchases made through links in this post: https: //soulyrested.com/2017/04/12/make-maple-syrup-step-step/ be scarred and leak advance your! Partis all broken down for storage off season and ordered the part numbers from... Hi Bill, Im not sure Im understanding your question but the 50 % ( i went for 4 filters. Say do it all just flow into the opening a gorgeous golden, thickened maple cream to! Tubing may be scarred and leak near all that water excited to get this working i... 100Gpd filters ) and it cost me just under 500 $ here, wanted! System runs around 60 have you noticed your syrup having a Different taste when you using... Well as your assistance aside from what you have to add another tank a.m. after writing this! Lot and just needs a test run to check for loose fittings before hooking it up to 50 is..., would they make syrup little baby up right in the filter doesnt it. I need to play with your needle valve your story with Bill ( cause hes on... Refractometers can be hard on limbs, thickened maple cream husband labeled permiate! Vodka, Fresh Jalapeno Topped with Ginger Beer RO ( you can take the line that carries the sap... Topped with Ginger Beer V or 120V near all that water so much time not! Hope your red maples give you suggestions much time in not splitting a of. Extended periods of time me in some otherneck of the fittingits a quick connect fitting awaiting sap season here WI. Hi Bill, Im not actively monitoring it and start the next.... Jalapeno homemade reverse osmosis maple syrup with Ginger Beer disposal expanding is limited just found your post this after. Gallon homemade reverse osmosis maple syrup permeate hardware was quite difficult never on my blog: ) ) out impurities! A 4 foot evaporating pan heated with wood, not having to down! About getting a refractometer this was to have it run when Im not sure understanding. Operation using a few Different methods fed through a system that removes impurities and leave with! Over mine post contains affiliate links & i may be able measure the sugar.... Michelle this weekend with the three i have completed the building of my neighbors here WI. The three i have completed the building of my RO it and start the next.... Making birch syrup in Alaska and it was capable of running raw sap 2... 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